LANGUAGES & SUBSIDIARIES

JDN Trolleys

Carrying capacities: up to 20 t

Trolleys are available for all hoists of the PROFI and M series.

Explosion Protection

Classification: Ex II 2 GD IIA T4(X) / II 3 GD IIB T4(X)
Higher Classifications on request

PROFI 2TI LM

JDN Trolleys

Carrying capacities: up to 20 t

as manual trolleys (LN) for pushing or pulling the trolleys by hand
as reel chain trolleys (LH) for moving the trolleys by unwinding the reel chain
as motorised trolley (LM) powered by an air motor

Standard Features

easy to install
with anti-climb and anti-drop devices
robust and with little maintenance
able to negotiate curves

Options

Rack and pinion drive
Spark-resistant package
Offshore paint

Energy Feeding Systems

The energy can be fed by various different systems:

Energy chain
C-shaped rail
Square rail
Spiral hose

JDN Trolleys

The denomination of the trolley is composed of the short denomination (LN, LH, LM) and the carrying capacity acc. to table, as for example LN 1 t.

JDN Air Hoist PROFI	Type	025 TI	05 TI	1 TI	1,5 TI	2 TI	3 TI/2	3 TI	6 TI	10 TI	16 TI	20 TI
Carrying capacity of trolley LN	t	0,5		1	2		3,2		6,3	10-16
Carrying capacity of trolley LH and LM	t	2					3,2		6,3	10-16		20
Carrying capacity of hoist with trolley	t	0,25	0,5	1	1,6	2	3,2		6,3	10	16	20
Weight of Manual Trolley	kg	7,7		10,5	18		26		117	190
Weight of Reel Chain Trolley	kg	26					37		127	220		285
Weight of Motor Trolley	kg	26					33		124	220		285
Weight of hoist with standard lift	kg	27	27	28	56	34	66	86	110	156	240	285
Total weight with standard lift of Manual Trolley	kg	34,7	34,7	38,5	74	52	92	112	227	346	430
Total weight with standard lift of Reel Chain Trolley	kg	53	53	54	82	60	103	123	237	376	460	570
Total weight with standard lift of Motor Trolley	kg	53	53	54	82	60	99	119	234	346	460	570
Weight of 1 m chain	kg	1			1,8	1	1,8	3,8		5,8
Chain acc. DIN 5684-8	mm	7 x 21			9 x 27	7x 21	9 x 27	13 x 36		16 x 45
Number of falls		1				2	2	1	2	2	3	4
Air pressure Motor Trolley	bar	6			4-6	6	4-6	6
Air consumption Motor Trolley⁴ at nominal load	m³/min	0,6								1,3
Air consumption of hoist at nominal load	m³/min	1,5			1,5-2,6	1,5	1,5-2,6	5,5
Motor raiting Motor Trolley⁴	kW	0,2								0,7
Motor raiting hoist	kW	1			1,3-2	1	1,3-2	3,5
Distance travelled with 10 m of hand chain reeled off	m	1,4								1,1		1,0
Travelling speed of Motor Trolley⁴ at nominal load	m/min	9*/14								5*/12
Hose connection Motor Trolley		G ½			G ¾	G ½	G ¾
Minimum radius Manual Trolley	m	0,9¹		1,0¹	1,2¹		0,5²		1,0²
Minimum radius Reel Chain Trolley and Motor Trolley	m	0,5²							1,0²			1,5²
Max. bottom flange thickness t Manual Trolley	mm	30		25	28		40			65
Max. bottom flange thickness t Reel Chain Trolley and Motor Trolley	mm	40								65⁵
Max. bottom flange width b Manual Trolley	mm	220			305		310
Max. bottom flange width b Reel Chain Trolley and Motor Trolley	mm	280					310
Min. bottom flange width b Manual Trolley	mm	50		58	66		58	54	128
Min. bottom flange width b Reel Chain Trolley and Motor Trolley	mm	50					58	54	128			148
Sound level Motor Trolley^3,4	dB (A)	80

Manual Trolleys

Dimensions in mm

JDN Air Hoist PROFI	025 TI	05 TI	1 TI	1,5 TI	2 TI	3 TI / 2	3 TI	6 TI	10 TI	16 TI
in Trolley	LN 0,5 t		LN 1 t	LN 2 t	LN 2 t	LN 3,2 t	LN 3,2 t	LN 6,3 t	LN 10-16 t
A	260			310		292		500	490
Bmax.	119		122			113		157	162
C	b+28			b+26		b+60		b+70
d	55		68	80		84		165
Dmax.	119		122			113		157	162
E	137			170	137	140	187	154	197	199
F	39			45	46	75	46	79	109
G	145			200	145	200	233		308	382
H	152			212	152	212	250		267	310
J* min. headroom* mounted						613	635	763	929	982
J* suspended	530			588	597		798	919	1176	1260
K	67,5		81,5	94		107		188
L	28			26	28	28	30	40	44	53
M	42			40	42			51	66	82
N	130			150		136		236

Reel Chain Trolleys

Dimensions in mm

JDN Air Hoist PROFI	025 TI	05 TI	1 TI	1,5 TI	2 TI	3 TI / 2	3 TI	6 TI	10 TI	16 TI	20 TI
in Trolley	LH 2 t					LH 3,2 t		LH 6,3 t	LH 10-16 t		LH 20 t
A	250					292		500	490		600
Bmax.	130					113		157	162		132
C	b+36					b+60		b+70			b+68
d	70					84		165			185
Dmax.	184			284	184	294		307	320		320
E	137			170	137	140	187	154	197	199	180
F	39			45	46	75	46	79	109		135
G	145			200	145	200	233		308	382	382
H	152			212	152	212	250		267	310	310
J* min. headroom* mounted						613	635	763	929	982	1125
J* suspended	563			602	611		798	919	1176	1171	1475
K	103					110		215			226
L	28			26	28		30	40	44	53	75
M	42			40	42			51	66	82	86
N	116					136		236			274

Motorised Trolley

Dimensions in mm

JDN Air Hoist PROFI	025 TI	05 TI	1 TI	1,5 TI	2 TI	3 TI / 2	3 TI	6 TI	10 TI	16 TI	20 TI
in Trolley	LM 2 t					LM 3,2 t	LM 3,2 t	LM6,3 t	LM 10-16 t		LM 20 t
A	250					292		500	490		600
Bmax.	130					113		157	162		134
C	b+36					b+60		b+70			b+68
d	70					84		165	165		185
D	185					191		205	318		328
E	137			170	137	140	187	154	197	199	180
F	39			45	46	75	46	79	109		135
G	145			200	145	200	233		308	382	382
H	152			212	152	212	250		267	310	310
J* min. headroom* mounted						613	635	763	929	982	1125
J* suspended	563			602	611		798	919	1176	1171	1475
K	95					107		188			218
L	28			26	28		30	40	42	55	75
M	42			40	42	42	42	51	66	82	86
N	116					136		236	236		274

Dimensions with chain containers in mm

		chain container	trolley
	max. lift		without	LN	LH / LM
	[m]	type	X			Y	Z
PROFI 025 TI PROFI 05 TI PROFI 1 TI	3	K I	475	555	590	165	165
	6	K II	515	595	630	180	190
	12	K III	625	705	740	190	210
PROFI 2 TI	3	K II	515	615	630	160	190
	6	K III	625	725	740	170	210
	10	06	630	730	745	305	352
	15	07	705	805	820	330	391

		chain container	trolley
	max. lift		without	with
	[m]	type	X		Y	Z
PROFI 3 TI	4	10	635	680	416	324
	6	11	685	730	431	342
	10	12	785	830	462	380
	16	13	905	950	496	426
PROFI 6 TI	5	12	830	875	432	380
	8	13	950	995	466	426
	12	14	1060	1105	502	466
	20	15	1250	1295	560	538
PROFI 10 TI	5	13	1000	1130	495	426
	8	14	1110	1240	531	466
	13	15	1300	1430	589	538
	18	16	1450	1580	634	594
PROFI 16 TI	5	14	1145	1240	531	466
	8	15	1335	1430	589	538
	12	16	1485	1580	634	594
	17	17	1675	1770	692	665

Issue: 13.05.2013

JDN Controls

JDN Air Hoists and Cranes are available with various controls to suit your special necessities.

Rope Control

Universally applicable for any control length

This control enables a sensitive starting and stopping. Lifting and lowering speeds are infinitely variable. The rope control is available for all PROFI hoists up to 25 t carrying capacity. The PROFI 37 TI, 50 TI and 100 TI are fitted with a pull chain instead of a cord.

FI-Control

Sensitive control, very easy handling

This FI-Control allows very sensitive regulation of the speeds. Its handling is very easy and comfortable due to the ergonomic design of the synthetic housing. The use of non-rusting materials allows the application in areas with aggressive substances in the atmosphere. The control hoses are enclosed in an outer sheath which protects them from ambient influences.

E-Control

Low maintenance, corrosion-proof

The very robust brass valve distinguishes the E-control. The low weight and the praxis-orientated design result in an easy handling. Sensitive speed control is not possible.

F-Control

Multilateral due to different housings

The F-control consists of unbreakable synthetic material resistant to ambient influences. The ergonomically designed housing enables a good handling. Up to 18 different control functions can be integrated as for example key switch, double stage travelling speed or simultaneous control of several motors. As a special extra the F-control can also be delivered with infinitely variable control of hoisting and travelling speeds.

Controls for JDN Air Hoists M Series

DS control

The operating air is connected to the hand control valve. A built-in pressure regulator prevents to overload the hoist in case of inadmissably high pressure. The motor connection housing of the DS control has an oiler that stops automatically the oil flow when the hoist comes to a standstill.
Another advantage: the oiler is situated directly at the motor. The operating air gets immediately to the motor when the hand lever is actuated. The hand lever is spring loaded and returns automatically to zero position. This forced release serves at the same time as an emergency stop. The control is for two-hand operation. The DS control is available for all air hoists of the "B" and "M" series.

PS Control

The PS control is for single hand use. It operates indirectly according to the ventilation principle. The operating air is connected to the control valve of the motor. The control pistons of the motor are actuated by the push buttons of the hand control. The push buttons automatically return to zero position. In the control valve of the motor is a pressure regulator which protects the hoist from inadmissably high pressure. The integrated oiler provides the necessary lubrication. The PS controls are available for the air hoists M 63 D, in EC version with emergency stop as standard.

Controls for JDN Air Hoists in Motor Trolley and JDN Monorail Hoists

For controlling JDN air hoists in motor trolleys and JDN monorail hoists we recommend the E-fourfold or F-control. The cord control is also possible.

Control for JDN Cranes

For controlling JDN cranes the F-control is the most suitable one because of its multilateral housings.

Operating Convenience via Radio Control

To overcome larger distances between operator and crane or to use hoisting equipment in remote areas the JDN Radio Control offers a particularly convenient and safe operation. The radio control is also available in explosion-proof version.