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JDN Big Bag Handling Air Hoists

For big bag handling applications, J.D. Neuhaus offers innovative system solutions and thus meets the special requirements of this range of use.

Explosion Protection

Classification: Ex II 2 GD IIA T4(X) / II 3 GD IIB T4(X)
Higher classification on request

BBH 1000-2

JDN Big Bag Handling Air Hoists

JDN big bag handling air hoists are available at carrying capacities of 1100 kg and 2200 kg with an air pressure of 6 bar.

Designs with one or two load hooks

With one load hook for cross beams. The large distance between the hook and the chain box is particularly advantageous. This guarantees that there is no danger of collision between the load and the chain box. With two load hooks for more complex multi-point cross beams or simple rod cross beams with two means of suspension.

Standard Features

Particularly suited for use as big bag handling hoists and for the movement of all kinds of bulky loads due to the extreme low construction height.
Compact, modern design.
Usable as synchronised hoist in two-hook design.
Very economical and reliable due to the use of proven JDN serial components.
No additional motor lubrication required.
Fewer parts for operation free of maintenance and wear.
Chain box included in standard equipment.
Adjustable to various I-profiles; the hook distance can be adjusted later.

JDN Big Bag Handling Air Hoists

One load hook:

Type		BBH 1000-1	BBH 2000-1
Number of hooks		1
Air pressure	bar	6
Carrying capacity	kg	1100	2200
Number of chain strands		1	2
Engine output hoist	kW	0,7
Engine output trolley	kW	0,2
Lifting speed at full load	m/min	3,7	1,7
Lifting speed without load	m/min	7,5	3,5
Lowering speed at full load	m/min	10	5
Air consumption at full load - Lifting	m³/min	1,4
Air consumption at full load - Lowering	m³/min	1,2
Air consumption at full load - trolley	m³/min	0,6
Air connection		G ½
Hose dimension (Ø inside)	mm	13
Weight at standard lift and K min	kg	130	137
Chain dimension	mm	7 x 21
Weight of 1 m chain	kg	1
Standard lift	m	3
Length of control at standard lift	m	2
Sound level at full load - lifting	dB(A)	76
Sound level at full load - lowering	dB(A)	78
Sound level at full load - trolley	dB(A)	80

Dimension in mm

Type		BBH 1000-1	BBH 2000-1
A		332
B		163 / 220
b	min	90
	max	310
C		182
E		195
F		95
G		159
H		388	438
J		192	220
K	min	435	410
	max	1100
L		-
M		28
N		250
P		70
R		116
t	max	30

Chain box dimension in mm

Chain box				max. lift [m]
Type	x	y	z	BBH 1000-1	BBH 2000-1
05	313	225	632	13	6
06	352	247	707	22	11
07	391	271	782	32	16
08	443	302	882	51	25
09	482	325	957	67	33

Two load hooks

Type		BBH 1000-2	BBH 2000-2
Number of hooks		2
Air pressure	bar	6
Carrying capacity	kg	1100	2200
Number of chain strands		2	4
Engine output hoist	kW	0,7
Engine output trolley	kW	0,2
Lifting speed at full load	m/min	3,7	1,7
Lifting speed without load	m/min	7,5	3,5
Lowering speed at full load	m/min	10	5
Air consumption at full load - Lifting	m³/min	1,4
Air consumption at full load - Lowering	m³/min	1,2
Air consumption at full load - trolley	m³/min	0,6
Air connection		G ½
Hose dimension (Ø inside)	mm	13
Weight at standard lift and K min	kg	137	149
Chain dimension	mm	7 x 21
Weight of 1 m chain	kg	1
Standard lift	m	3
Length of control at standard lift	m	2
Sound level at full load - lifting	dB(A)	76
Sound level at full load - lowering	dB(A)	78
Sound level at full load - trolley	dB(A)	80

Dimensions in mm

Type		BBH 1000-2	BBH 2000-2
A		332
B		163 / 220
b	min	90
	max	310
C		182
E		373	346
F		95
G		159
H		388	438
J		192	220
K	min	260
	max	1300
L		175	150
M		28
N		250
P		70
R		116
t	max	30

Chain box dimensions in mm

Chain box				max. lift [m]
Type	x	y	z	BBH 1000-2	BBH 2000-2
05	313	225	632	6	3
06	352	247	707	11	5
07	391	271	782	16	8
08	443	302	882	25	12
09	482	325	957	33	16

Issue: 13.05.2013

JDN Controls

JDN Air Hoists and Cranes are available with various controls to suit your special necessities.

Rope Control

Universally applicable for any control length

This control enables a sensitive starting and stopping. Lifting and lowering speeds are infinitely variable. The rope control is available for all PROFI hoists up to 25 t carrying capacity. The PROFI 37 TI, 50 TI and 100 TI are fitted with a pull chain instead of a cord.

FI-Control

Sensitive control, very easy handling

This FI-Control allows very sensitive regulation of the speeds. Its handling is very easy and comfortable due to the ergonomic design of the synthetic housing. The use of non-rusting materials allows the application in areas with aggressive substances in the atmosphere. The control hoses are enclosed in an outer sheath which protects them from ambient influences.

E-Control

Low maintenance, corrosion-proof

The very robust brass valve distinguishes the E-control. The low weight and the praxis-orientated design result in an easy handling. Sensitive speed control is not possible.

F-Control

Multilateral due to different housings

The F-control consists of unbreakable synthetic material resistant to ambient influences. The ergonomically designed housing enables a good handling. Up to 18 different control functions can be integrated as for example key switch, double stage travelling speed or simultaneous control of several motors. As a special extra the F-control can also be delivered with infinitely variable control of hoisting and travelling speeds.

Controls for JDN Air Hoists M Series

DS control

The operating air is connected to the hand control valve. A built-in pressure regulator prevents to overload the hoist in case of inadmissably high pressure. The motor connection housing of the DS control has an oiler that stops automatically the oil flow when the hoist comes to a standstill.
Another advantage: the oiler is situated directly at the motor. The operating air gets immediately to the motor when the hand lever is actuated. The hand lever is spring loaded and returns automatically to zero position. This forced release serves at the same time as an emergency stop. The control is for two-hand operation. The DS control is available for all air hoists of the "B" and "M" series.

PS Control

The PS control is for single hand use. It operates indirectly according to the ventilation principle. The operating air is connected to the control valve of the motor. The control pistons of the motor are actuated by the push buttons of the hand control. The push buttons automatically return to zero position. In the control valve of the motor is a pressure regulator which protects the hoist from inadmissably high pressure. The integrated oiler provides the necessary lubrication. The PS controls are available for the air hoists M 63 D, in EC version with emergency stop as standard.

Controls for JDN Air Hoists in Motor Trolley and JDN Monorail Hoists

For controlling JDN air hoists in motor trolleys and JDN monorail hoists we recommend the E-fourfold or F-control. The cord control is also possible.

Control for JDN Cranes

For controlling JDN cranes the F-control is the most suitable one because of its multilateral housings.

Operating Convenience via Radio Control

To overcome larger distances between operator and crane or to use hoisting equipment in remote areas the JDN Radio Control offers a particularly convenient and safe operation. The radio control is also available in explosion-proof version.