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JDN Air Hoists PROFI

Carrying capacities: 550 Lbs up to 100 Ton

Air pressure: 65 PSI (4 bar) or 85 PSI (6 bar)

Proven in practice, the JDN PROFI Series air hoists excel in places where safety is paramount. Unlike electricity, compressed air does not generate sparks, making the JDN PROFI Series the hoist of choice in hazardous areas.

Explosion Protection

Classification: Ex II 2 GD IIA T4(X) / II 3 GD IIB T4(X)
Higher Classifications on request

JDN Air Hoists PROFI 3 TI up to PROFI 50 TI also available with hydraulic drive.

PROFI 6 TI

JDN Air Hoists PROFI

Air Tugger from J.D. Neuhaus

Carrying capacities: 550 Lbs up to 100 Ton

Air pressure: 65 PSI (4 bar) or 85 PSI (6 bar)

The highest quality materials, coupled with six generations of experience result in a product that is second-to-none. The PROFI is available with rope or push-button control.

Standard Features

Rugged construction, minimum headroom
Small and handy relative to its capacity
Simple design means low maintenance cost
Impervious to dust, vapors, humidity and temperatures
Unlimited switching and operation frequency
Explosion proof
Variable speed control
Positive start system ensures a smooth start and consistent operation

Technical Details

fail-safe starting conditions, low maintenance vane motor
chain sprocket in the mid section runs in dust proof maintenance free ball bearings
planetary gear in long life grease lubrication, all teeth made of tempered or hardened high grade steel
chain and hook of high quality tempered steels with a breaking strength of five times the nominal load

Options

Spark-resistant package
Chain container
Offshore paint
Delta-P overload protection

JDN Air Hoists PROFI

PROFI 025 TI - PROFI 2 TI

PROFI 3 TI/2 - PROFI 20 TI

PROFI 25 TI - PROFI 100 TI

Type		025 TI		05 TI		1 TI		1,5 TI	2 TI
Air pressure	psi	65	85	65	85	65	85	65-85	65	85
	bar	4	6	4	6	4	6	4-6	4	6
Carrying capacity	mt	0.16	0.25	0.32	0.5	0.63	1	1.6	1.25	2
Number of chain strands		1							2
Engine output	kW	0.6	1.0	0.6	1.0	0.6	1.0	1.3-2	0.6	1.0
Lifting speed at full load	ft/min	65.6		32.8	36.1	16.4	18	13.1-19.7	8.2	8.9
	m/min	20		10	11	5	5.5	4-6	2.5	2.7
Lifting speed without load	ft/min	123	137.8	52.5	62.3	32.8	36.1	27.6-32.8	16.4	18
	m/min	37.5	42	16	19	10	11	8.4-10	5	5.5
Lowering speed at full load	ft/min	124.7		55.8		32.8	36.1	36.1-39.4	16.4	18
	m/min	38		17		10	11	11-12	5	5.5
Air consumption at full load - Lifting	cfm	24.7	42.4	24.7	42.4	24.7	42.4	53-91.9	24.7	42.4
	m³/min	0.7	1.2	0.7	1.2	0.7	1.2	1.5-2.6	0.7	1.2
Air consumption at full load - Lowering	cfm	28.3	53	28.3	53	28.3	53	77.7-127.2	28.3	53
	m³/min	0.8	1.5	0.8	1.5	0.8	1.5	2.2-3.6	0.8	1.5
Air connection		G ½						G ¾	G ½
Hose dimension (Ø inside)	inch	½						¾	½
	mm	13						19	13
Weight at standard lift, rope control	lbs	60				61	62²	123	75²
	kg	27				27.5	28²	56	34²
Chain dimension	mm	7 x 21						9 x 27	7 x 21
Weight of 1 m chain	lbs	2						4	2
	kg	1.0						1.8	1.0
Standard lift	ft	10
	m	3
Lenght of control at standard lift	ft	6.5
	m	2
Sound level at full load - lifting¹	dB(A)	73	74		75	74	76	73-77	74	76
Sound level at full load - lowering¹	dB(A)	77	78	77	78	77	78	78-80	77	78

1) measured in 1 m distance acc. to DIN 45635 part 20

Dimensions

		025 TI	05 TI	1 TI	1,5 TI	2 TI
A smallest headroom¹	inch	17.7	17.7	17.7	18.9	19.6
	mm	450	450	450	480	498
B	inch	11.3	11.3	11.3	11.5	13.2
	mm	288	288	288	293	336
C	inch	5.7	5.7	5.7	7.9	5.7
	mm	145	145	145	200	145
D	inch	11.7	11.7	11.7	16.2	11.7
	mm	297	297	297	412	297
E1	inch	1.1	1.1	1.1	1.1	1.1
	mm	28	28	28	28	28
E2	inch	1.1	1.1	1.1	1	1.1
	mm	28	28	28	26	28
F up to hook center	inch	5.4	5.4	5.4	6.7	5.4
	mm	137	137	137	170	137
G biggest width	inch	6.9	6.9	6.9	8.5	7.2
	mm	176	176	176	215	183

1) Chain containers increase the headroom.

Dimensions with chain containers

			chain container	trolley
	max. lift			without		LN		LH / LM
	[m]	[ft]	type	X						Y		Z
	[m]	[ft]	type	mm	inch	mm	inch	mm	inch	mm	inch	mm	inch
PROFI 025 TI PROFI 05 TI PROFI 1 TI	3	9,84	K I	475	18,70	555	21,85	590	23,23	165	6,50	165	6,50
	6	19,69	K II	515	20,28	595	23,43	630	24,80	180	7,09	190	7,48
	12	39,37	K III	625	24,61	705	27,76	740	29,13	190	7,48	210	8,27
PROFI 2 TI	3	9,84	K II	515	20,28	615	24,21	630	24,80	160	6,30	190	7,48
	6	19,69	K III	625	24,61	725	28,54	740	29,13	170	6,69	210	8,27
	10	32,81	06	630	24,80	730	28,74	745	29,33	305	12,01	352	13,86
	15	49,21	07	705	27,76	805	31,69	820	32,28	330	12,99	391	15,39

Issue: 19.04.2013

Type		3 TI / 2	3 TI		6 TI		10 TI		16 TI		20 TI
Air pressure	psi	65-85	65	85	65	85	65	85	65	85	65	85
	bar	4-6	4	6	4	6	4	6	4	6	4	6
Carrying capacity	mt	3.2			6.3		10		16		20
Number of chain strands		2	1		2				3		4
Engine output	kW	1.3-2	1.8	3.5	1.8	3.5	1.8	3.5	1.8	3.5	1.8	3.5
Lifting speed at full load	ft/min	6.6-9.8	8.2	16.4	3.9	8.2	2.6	5.2	1.6	3.3	1.3	2.3
	m/min	2-3	2.5	5	1.2	2.5	0.8	1.6	0.5	1	0.4	0.7
Lifting speed without load	ft/min	13.8-16.4	19.7	32.8	9.8	16.4	6.6	10.5	4.3	6.6	3.3	4.6
	m/min	4.2-5	6	10	3	5	2	3.2	1.3	2	1.0	1.4
Lowering speed at full load	ft/min	18-19.7	24.6	35.4	11.8	17.7	8.2	11.2	5.2	6.9	3.9	5.2
	m/min	5.5-6	7.5	10.8	3.6	5.4	2.5	3.4	1.6	2.1	1.2	1.6
Air consumption at full load - Lifting	cfm	53-91.9	70.7	141.3	70.7	141.3	70.7	141.3	70.7	141.3	70.7	141.3
	m³/min	1.5-2.6	2	4	2	4	2	4	2	4	2	4
Air consumption at full load - Lowering	cfm	77.7-127.2	123.7	194.3	123.7	194.3	123.7	194.3	123.7	194.3	123.7	194.3
	m³/min	2.2-3.6	3.5	5.5	3.5	5.5	3.5	5.5	3.5	5.5	3.5	5.5
Air connection		G ¾
Hose dimension (Ø inside)	inch	¾
	mm	19
Weight at standard lift, rope control	lbs	146	190		243		344		529		628
	kg	66	86		110		156		240		285
Chain dimension	mm	9 x 27	13 x 36				16 x 45
Weight of 1 m chain	lbs	4	8				13
	kg	1.8	3.8				5.8
Standard lift	ft	10
	m	3
Lenght of control at standard lift	ft	6.5
	m	2
Sound level at full load - lifting¹	dB(A)	73-77	74		78		74	78	74	78	74	78
Sound level at full load - lowering¹	dB(A)	78-80	79		80		79	80	79	80	79	80

1) measured in 1 m distance acc. to DIN 45635 part 20

Dimensions

		3 TI / 2	3 TI	6 TI	10 TI	16 TI	20 TI
A smallest headroom¹	inch	21.4	23.3	26.5	32	35.4	40.6
	mm	544	593	674	813	898	1030
B	inch	14	14.7	17.9	21.6	23.5	26.4
	mm	356	373	454	548	598	670
C	inch	7.9	9.2	9.2	12.1	15	15
	mm	200	233	233	308	382	382
D	inch	16.2	19	19	22.6	27.2	27.2
	mm	412	483	483	575	692	692
E1	inch	1.1	1.6	1.6	1.7	2.1	3
	mm	28	40	40	44	53	75
E2	inch	1.1	1.2	1.6	1.7	2.1	3
	mm	28	30	40	44	53	75
F up to hook center	inch	5.5	7.4	6.1	7.8	7.8	7.1
	mm	140	187	154	197	199	180
G biggest width	inch	8.5	9.2	9.2	12	12.1	12.4
	mm	215	233	233	306	308	315

1) Chain containers increase the headroom.

Dimensions with chain containers

			chain container	trolley
	max. lift			without		with
	[m]	[ft]	type	X				Y		Z
	[m]	[ft]	type	mm	inch	mm	inch	mm	inch	mm	inch
PROFI 3 TI	4	13	10	635	25	680	26,77	416	16,38	324	12,76
	6	20	11	685	26,97	730	28,74	431	16,97	342	13,46
	10	33	12	785	30,91	830	32,68	462	18,19	380	14,96
	16	52	13	905	35,63	950	37,40	496	19,53	426	16,77
PROFI 6 TI	5	16	12	830	32,68	875	34,45	432	17,01	380	14,96
	8	26	13	950	37,40	995	39,17	466	18,35	426	16,77
	12	39	14	1060	41,73	1105	43,50	502	19,76	466	18,35
	20	66	15	1250	49,21	1295	50,98	560	22,05	538	21,18
PROFI 10 TI	5	16	13	1000	39,37	1130	44,49	495	19,49	426	16,77
	8	26	14	1110	43,70	1240	48,82	531	20,91	466	18,34
	13	43	15	1300	51,18	1430	56,30	589	23,19	538	21,18
	18	59	16	1450	57,09	1580	62,20	634	24,96	594	23,39
PROFI 16 TI	5	16	14	1145	45,08	1240	48,82	531	20,91	466	18,34
	8	26	15	1335	52,56	1430	56,30	589	23,19	538	21,18
	12	39	16	1485	58,46	1580	62,20	634	24,96	594	23,39
	17	56	17	1675	65,94	1770	62,20	692	27,24	665	26,18

Issue: 18.04.2013

Type		25 TI	30 TI	37 TI	40 TI	50 TI	60 TI	75 TI	100 TI
Air pressure	psi	85
	bar	6
Carrying capacity	mt	25	30	37.5	40	50	60	75	100
Number of chain strands		2		3		4		3	4
Engine output	kW	6.3						10
Lifting speed at full load	ft/min	4.1	3.3	2.5	2.3	1.8	1.5		1.1
	m/min	1.25	1	0.75	0.7	0.55	0.45		0.35
Lifting speed without load	ft/min	7.9		5.6		4.3		2.8	2.3
	m/min	2.4		1.7		1.3		0.85	0.7
Lowering speed at full load	ft/min	9.2		6.6		5.2		3.3	2.6
	m/min	2.8		2.0		1.6		1	0.8
Air consumption at full load - Lifting	cfm	229.7						388.7
	m³/min	6.5						11
Air consumption at full load - Lowering	cfm	102.5						424
	m³/min	2.9						12
Air connection		G 1½
Hose dimension (Ø inside)	inch	1½
	mm	35
Weight at standard lift, rope control	lbs	1213		1874		2072		5622	5820
	kg	550		850		940		2550	2640
Chain dimension	mm	23.5 x 66						32 x 90
Weight of 1 m chain	lbs	27						47
	kg	12.2						21.3
Standard lift	ft	10
	m	3
Lenght of control at standard lift	ft	6.5
	m	2
Sound level at full load - lifting¹	dB(A)	78						88
Sound level at full load - lowering¹	dB(A)	82						89

1) measured in 1 m distance acc. to DIN 45635 part 20

4 bar versions for Profi 25 TI and 100 TI on request.

Dimensions

		25 TI	30 TI	37 TI	40 TI	50 TI	60 TI	75 TI	100 TI
A¹	inch	49.6	49.6	57.9	57.9	58.5	58.5	76.8	86.6
	mm	1260	1260	1470	1470	1485	1485	1950	2200
B	inch	32.6	32.6	36.8	36.8	37.4	37.4	50	58.1
	mm	827	827	935	935	950	950	1270	1475
C	inch	17.7	17.7	21.3	21.3	21.3	21.3	25.4	28.9
	mm	450	450	540	540	540	540	645	734
D	inch	35.4	35.4	42.5	42.5	42.5	42.5	50.8	59.3
	mm	900	900	1080	1080	1080	1080	1290	1505
E1	inch	3	3	3.9	3.9	3.9	3.9	4.7	4.7
	mm	75	75	100	100	100	100	120	120
E2	inch	3	3	3.9	3.9	3.9	3.9	4.7	4.7
	mm	75	75	100	100	100	100	120	120
F	inch	10.6	10.6	11.2	11.2	11.2	11.2	26	17.3
	mm	270	270	285	285	285	285	660	440
G	inch	17.5	17.5	17.7	17.7	16.9	16.9	40.9	30.2
	mm	445	445	450	450	430	430	1040	767

1) Chain containers increase the headroom.

Issue: 18.04.2013

JDN Controls

JDN Air Hoists and Cranes are available with various controls to suit your special necessities.

Rope Control

Universally applicable for any control length

This control enables a sensitive starting and stopping. Lifting and lowering speeds are infinitely variable. The rope control is available for all PROFI hoists up to 25 t carrying capacity. The PROFI 37 TI, 50 TI and 100 TI are fitted with a pull chain instead of a cord.

FI-Control

Sensitive control, very easy handling

This FI-Control allows very sensitive regulation of the speeds. Its handling is very easy and comfortable due to the ergonomic design of the synthetic housing. The use of non-rusting materials allows the application in areas with aggressive substances in the atmosphere. The control hoses are enclosed in an outer sheath which protects them from ambient influences.

E-Control

Low maintenance, corrosion-proof

The very robust brass valve distinguishes the E-control. The low weight and the praxis-orientated design result in an easy handling. Sensitive speed control is not possible.

F-Control

Multilateral due to different housings

The F-control consists of unbreakable synthetic material resistant to ambient influences. The ergonomically designed housing enables a good handling. Up to 18 different control functions can be integrated as for example key switch, double stage travelling speed or simultaneous control of several motors. As a special extra the F-control can also be delivered with infinitely variable control of hoisting and travelling speeds.

Controls for JDN Air Hoists M Series

DS control

The operating air is connected to the hand control valve. A built-in pressure regulator prevents to overload the hoist in case of inadmissably high pressure. The motor connection housing of the DS control has an oiler that stops automatically the oil flow when the hoist comes to a standstill.
Another advantage: the oiler is situated directly at the motor. The operating air gets immediately to the motor when the hand lever is actuated. The hand lever is spring loaded and returns automatically to zero position. This forced release serves at the same time as an emergency stop. The control is for two-hand operation. The DS control is available for all air hoists of the "B" and "M" series.

PS Control

The PS control is for single hand use. It operates indirectly according to the ventilation principle. The operating air is connected to the control valve of the motor. The control pistons of the motor are actuated by the push buttons of the hand control. The push buttons automatically return to zero position. In the control valve of the motor is a pressure regulator which protects the hoist from inadmissably high pressure. The integrated oiler provides the necessary lubrication. The PS controls are available for the air hoists M 63 D, in EC version with emergency stop as standard.

Controls for JDN Air Hoists in Motor Trolley and JDN Monorail Hoists

For controlling JDN air hoists in motor trolleys and JDN monorail hoists we recommend the E-fourfold or F-control. The cord control is also possible.

Control for JDN Cranes

For controlling JDN cranes the F-control is the most suitable one because of its multilateral housings.

Operating Convenience via Radio Control

To overcome larger distances between operator and crane or to use hoisting equipment in remote areas the JDN Radio Control offers a particularly convenient and safe operation. The radio control is also available in explosion-proof version.