JDN Mini Manipulator
Carrying capacities: 125 kg and 250 kg
With the Mini Manipulator loads can be lifted, lowered, manually traversed and feeded with only one hand. At the same time lifting and lowering speeds can be sensitively regulated by push button control. Due to light weight the Mini Manipulator is easy to handle.
Explosion Protection
Classification: Ex II 3 GD IIA T4(X)
Mini Manipulator
JDN Mini Manipulator
Carrying capacities: 125 kg and 250 kg
Standard Features
- Precise positioning and variable lifting/lowering speeds by sensitive direct control.
- One-hand operation for lifting, lowering and feeding of loads.
- In connection with manual trolley also manually traversing.
- Low weight for comfortable handling.
- High lifting speeds for efficient moving of loads.
JDN Mini Manipulator
| Type | mini 125 | mini 250 | |
|---|---|---|---|
| Air pressure | bar | 6 | |
| Carrying capacity | kg | 125 | 250 |
| Number of chain strands | 1 | ||
| Engine output | kW | 0,4 | |
| Lifting speed at full load | m/min | 15 | 8 |
| Lifting speed without load | m/min | 40 | 20 |
| Lowering speed at full load | m/min | 30 | 16 |
| Lowering speed without load | m/min | 24 | 12 |
| Air consumption at full load - lifting | m³/min | 0,5 | |
| Air consumption at full load - lowering | m³/min | 0,7 | |
| Air connection | G 3/8 | ||
| Hose dimension (Ø inside) | mm | 9 | |
| Weight at 3 m standard lift / 2 m control length | kg | 9,5 | 10,5 |
| Chain dimension | mm | 4 x 12 | |
| Weight of 1 m chain | kg | 0,35 | |
| Height of lifts | m | 3 | |
Dimensions
| mini 125 | mini 250 | ||
|---|---|---|---|
| D | mm | 92 | 92 |
| E | mm | 213 | 213 |
| F | mm | 104 | 104 |
| G | mm | 177 | 177 |
| H | mm | 83 | 83 |
| K | mm | 29 | 29 |
| M | mm | 19 | 19 |
| R | mm | 160 | 160 |
| S | mm | 250 | 250 |
| T | mm | 190 | 190 |
| U | mm | 195 | 195 |
Issue: 27.03.2017
JDN APPLICATIONS FROM A-Z
Airplane Yards
Atomic / Coal Power Stations
Big Bag Handling
Cement Industry
Chemical Industry
Crane Manufacturers
Dairies
Food Industry
Foundries
Galvanisation
Glass / Ceramics
Large Kitchens
Leather plants
Locks
Machine and Plant Construction
Mining
Motor Car Industry
Offshore / Onshore
Oil Storage
Over / Underground Construction
Painting and Coating Installations
Paints and Varnish
Paper Industry
Phamaceutical Industry
Printing Industry
Pyrotechnics Industries
Refineries
Sawmills
Ship
Shipbuilding and Shiprepair Yards
Space Technique
Spray booths
Steel Works
Surface technique
Tank Cleaning Devices
Tunnel
Tyre Manufacturers
Vacuum technique
Airplane Yards
Applications
JDN Advantages
Handling of injection pumps in the test field, lifting and turning of machine parts during welding processes. Handling of wing parts.
Explosion proofness, sensitive lifting and lowering, frequent use of lifting and turning devices enabling sensitive lifting and turning with two hooks on one single chain strand.
Photo of application
Handling of wing parts with two JDN Chain Hoists mini 500. Sensitive and accurate lowering is most important on handling the wing parts.
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Atomic / Coal Power Stations
Applications
JDN Advantages
For mounting and installing parts and above hot turbines.
Easy to handle, see also over / underground construction, insensitive to high temperatures.
Photo of application
Exact detailed planning and a systematic sequence guarantee the successful implementation of an out of the ordinary task. Mounting of a steel door weighing 33 tons with two JDN PROFI 25 TI.
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Big Bag Handling
Applications
JDN Advantages
Small headroom, explosion protection, insensitive to humidity, sensitive control of lifting and lowering speeds.
Photo of application
Big Bag Handling System with 2 JDN Chain Hoists Profi 2 TI in Motor Trolley for operation in zone 1. The air supply is realised by a JDN Energy Chain. Most important in this case was that the Profis are suitable for oil-free operation.
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Cement Industry
Applications
JDN Advantages
Handling of milling wheels in cement factories.
High carrying capacities at low headroom, special monorail hoists EH up to SWL of 150 t.
Photo of application
Handling of milling wheels in cement factories.
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Chemical Industry
Applications
JDN Advantages
Working in all kinds of installations and cranes, for lifting and transporting raw and finished goods, auxiliary equipment in case of breakdowns, handling of submersible pumps and big bags, mounting tubes, all kind of repair and mounting work.
Explosion proofness, sensitive lifting and lowering, insensitive to fumes and other environmental influences, low headroom, special ultra-low hoists in connection with hoisting systems with transversal girders for handling big bags, small and light to their load, thus easy to transport.
Photo of application
JDN air chain hoist mini handling a submersible pump in the chemical industry.
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Crane Manufacturers
Applications
JDN Advantages
Complete cranes with air driven components.
Explosion proofness, cheaper alternative to cranes with explosion-proof electric components.
Photo of application
Air driven single beam travelling crane in spark-proof version. SWL 10 t, length 11m.
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Dairies
Applications
JDN Advantages
Handling of containers for example in the cheese production.
Insensitive to humidity and aggressive environment, sensitive lifting and lowering.
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Food Industry
Applications
JDN Advantages
Handling of containers for example in jam and marmelade factories, auxiliary equipment for mounting works.
Insensitive to humidity and aggressive environment, sensitive lifting and lowering.
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Foundries
Applications
JDN Advantages
Transporting and discharging ladles with liquid steel, lifting and turning of moulds, handling of cast parts on shaking grates and cleaning of castings.
Insensitive to high temperatures and dust, high lifting and lowering speeds, 100% duty cycle.
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Galvanisation
Applications
JDN Advantages
Handling of containers and dipping baskets in galvanic baths.
Special requirements for corrosion protection due to hot and aggressive vapours.
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Glass / Ceramics
Applications
JDN Advantages
Changing tools of automatic casting machines, handling of ladles
Insensitive to high temperatures.
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Large Kitchens
Applications
JDN Advantages
Handling of containers.
Insensitive to high temperatures, humidity and vapours.
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Leather plants
Applications
JDN Advantages
Handling of skins.
High lifting and lowering speed, insensitive to corrosion, high duty cycle
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Locks
Applications
JDN Advantages
Maintenance work on lock gates
Sensitive handling, use of Synchronized hoists, enabling synchronous lifting and lowering.
Photo of application
DN Synchronised Hoist GH 6 t offering a perfectly synchronised lift of lock gates during a maintenance programme on the river Ouse at Kings Lyn Norfolk , Great Britain.
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Machine and Plant Construction
Applications
JDN Advantages
Handling of tools.
Sensitive and infinitely variable speed control, low headroom.
Photo of application
The JDN air hoist mini 250 handling machine parts in a processing plant.
JDN Pillar Slewing Cranes in operation at Pumpenfabrik Habermann, Witten.
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Mining
Applications
JDN Advantages
Withdrawing shield support, in the coal face and galleries, in spray booths and battery loading stations, in working and mounting platforms, in lifting beams, at repair works of heavy installations and conveyor belts, when mounting steel construction and tubes, in the shafts, installing walls for pneumatic stowing, all kind of lifting, pulling and tensioning works, pneumatic crane installations in workshops.
Explosion and flame proofness, reduced dimensions in relation to their load, low headrooms when working in monorail systems, easy handling, insensitive to dust, dirt, water, extremely robust construction, best suited for the rough work underground, two load hooks for the alternative pulling of heavy loads, insensitive to overloading.
Photo of application
JDN chain hoist M 63 D lifting a stuck loader.
JDN chain hoist B 612 rescuing a stuck loader.
JDN Air Chain Hoist Profi 37 TI mounting a pipe string in a shaft. At the end of this work the Profi has to position a 1000 m long string with a total weight of 30 t.
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Motor Car Industry
Applications
JDN Advantages
Handling of components in the production process.
High lifting and lowering speed, sensitive control, low headroom, easy maintainance
Positioning of motors at testing stands.
Low headroom and sensitive control, explosion proofness.
Handling of structural members in spray booths.
Explosion-proofness
Use of hoists and carne installations for handling containers and stirring apparatuses in paint mixing installations.
Explosion proofness
Handling of barrels and containers in paint stores.
Explosion proofness
Photo of application
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Offshore / Onshore
Applications
JDN Advantages
BOP handling systems, auxiliary equipment for mounting works.
Explosion proofness, low headroom, special monorail hoists EH with SWL up to 250 t.
Photo of application
The equipment in detail:
- Radio control
- Stainless steel switch cabinet with electro-hydraulic interface
- Hydraulic tubing
- Rack and pinion drive
- Simultaneous control of several hoists
- Signal horn, key switch
- Radio control
- Stainless steel switch cabinet with electro-hydraulic interface
- Hydraulic tubing
- Rack and pinion drive
- Simultaneous control of several hoists
- Signal horn, key switch
Air driven JDN Slewing Crane, carrying capacity 2,5 t
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Oil Storage
Applications
JDN Advantages
Handling of containers.
Explosion proofness
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Over / Underground Construction
Applications
JDN Advantages
Mounting of heavy parts, deployment at underground railways for lifting and transporting of parts, bridges and other equipment.
Small and light in relation to their carrying capacities, insensitive to dirt and other negative ambient influences, hoists of the B and M series are most suitable for horizontal pulling.
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Painting and Coating Installations
Applications
JDN Advantages
Handling of cylinder and rollers, transport of coils.
Explosion proofness, minimum headroom.
Photo of application
In the hazardous area of a lacquering installation, the JDN- synchronised hoists GH 063 with a carrying capacity of 0.64 tons were used.
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Paints and Varnish
Applications
JDN Advantages
Handling of paint mixing and stirring installations, lifting and transporting of raw and finished goods.
Explosion proofness, low headroom, corrosion protection, insensitive to vapours.
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Paper Industry
Applications
JDN Advantages
Handling of cylinders, rollers, milling units and paper coils.
Minimum headroom, insensitive to humidity, corrosion protection, high carrying capacities and small dimensions.
Photo of application
Installation of an 18 ton mill in a paper factory. In operation: 2 JDN PROFI 10 TI in low headroom trolleys with reel chain drive.
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Phamaceutical Industry
Applications
JDN Advantages
Working in all kinds of installations and cranes, for lifting and transporting raw and finished goods, auxiliary equipment in case of breakdowns, handling of submersible pumps and big bags, mounting tubes, all kind of repair and mounting work.
Explosion proofness
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Printing Industry
Applications
JDN Advantages
Handling of printing rollers, when changing colour or design, for maintenance and mounting works.
Low headroom, frequent use of synchronised lifting beams with synchronised running of both chain falls, explosion proofness.
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Pyrotechnics Industries
Applications
JDN Advantages
Handling of explosives.
Explosion proofness
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Refineries
Applications
JDN Advantages
Handling of containers, auxiliary equipment for mounting works.
Explosion proofness, small and light, high carrying capacities.
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Sawmills
Applications
JDN Advantages
Handling of woods.
Insensitive to dust and humidity.
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Ship
Applications
JDN Advantages
Maintenance and repair works in the engine room.
Explosion proofness, minimum headroom and dimensions.
Photo of application
For operation in the engine room of a ship a combination of a JDN-PROFI 6 TI with a reel chain trolley was chosen.
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Shipbuilding and Shiprepair Yards
Applications
JDN Advantages
Mounting and dismantling of propellers, rudder blades and shafts, mounting of motors and other ship components, transporting of hatch way covers, mounting under water.
High carrying capacities at low dead weight and reduced dimensions, low headroom, insensitive to water.
Photo of application
The perfect mounting of a rudder blade requires an exact positioning. This was achieved with two JDN air hoists PROFI 100 TI.
Concentrated power with sensitive controls. The dismounting of the propeller was completed with several JDN PROFI 50 TI.
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Space Technique
Applications
JDN Advantages
Handling of rocket parts (Ariane).
Handling of rocket parts (Ariane).
Photo of application
Special synchronised lifting equipment for lifting and rotating, sensitive control of lifting, lowering and rotating speeds.
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Spray booths
Applications
JDN Advantages
Transport of parts within the spray booths.
Explosion proofness, insensitive to high temperatures (drying process), sensitive lifting, lowering and transporting.
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Steel Works
Applications
JDN Advantages
Handling of steel slabs, driving of lance manipulators.
Insensitive to heat and dust.
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Surface technique
Applications
JDN Advantages
Handling of cylinders and rollers, transport of coils, handling of containers.
Explosion proofness, insensitive to humidity and aggressive environment, corrosion protection.
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Tank Cleaning Devices
Applications
JDN Advantages
Handling of cleaning spray heads.
Explosion protection, insensitive to humidity, sensitive control of lifting and lowering speeds, small headroom.
Photo of application
Handling of high pressure injection heads in a tank cleaning installation working with a JDN air hoist PROFI 05 TS in manual trolley.
Humidity, vapour, high temperatures and risks of explosion. Under this operating conditions JDN Air Hoists show their advantages. Especially when handling high pressure injection heads in tank cleaning installation for trucks.In operation: A JDN Air Hoist PROFI 05 TI in manual trolley.
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Tunnel
Applications
JDN Advantages
Photo of application
Alp Transit TunnelDisassembling works on a tunnel drilling machine with 4 JDN Monorail Air Hoists EH 25
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Tyre Manufacturers
Applications
JDN Advantages
Handling of tyres.
Insensitive to dust and high temperatures.
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Vacuum technique
Applications
JDN Advantages
Handling of vaccum lifting devices.
Sensitive control of lifting and lowering speeds, small headroom.
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