JDN Big Bag Handling Air Hoists

For big bag handling applications, J.D. Neuhaus offers innovative system solutions and thus meets the special requirements of this range of use.

Explosion Protection

Classification: Ex II 2 GD IIA T4(X) / II 3 GD IIB T4(X)
Higher Classifications on request

Product Details
Technical Data
Controls
Examples of Application

BBH 1000-2

JDN Big Bag Handling Air Hoists

JDN big bag handling power hoists are available at carrying capacities of 1100 kg and 2200 kg with an air pressure of 87 PSI (6 bar).

Designs with one or two load hooks

With one load hook for cross beams. The large distance between the hook and the chain box is particularly advantageous. This guarantees that there is no danger of collision between the load and the chain box. With two load hooks for more complex multi-point cross beams or simple rod cross beams with two means of suspension.

Standard Features

The same features as the Monorail Air Hoist EH, plus:
Comprehensive Offshore Protection Package
Special material for load-bearing components to prevent embrittlement in low temperature environment
Specially treated load chain to prevent stress corrosion cracking in high corrosive areas

JDN Big Bag Handling Air Hoists

One load hook

Two load hooks

Type		BBH 1000-1	BBH 2000-1
Air pressure	psi	87
	bar	6
Carrying capacity	mt	1.1	2.2
Number of hooks		1
Number of chain strands		1	2
Engine output hoist	kW	0.7
Engine output trolley	kW	0.2
Lifting speed at full load	ft/min	12.1	5.6
	m/min	3.7	1.7
Lifting speed without load	ft/min	24.6	11.5
	m/min	7.5	3.5
Lowering speed at full load	ft/min	32.8	16.4
	m/min	10	5
Air consumption at full load - lifting	cfm	49.5
	m³/min	1.4
Air consumption at full load - lowering	cfm	42.4
	m³/min	1.2
Air consumption at full load - trolley	cfm	21.2
	m³/min	0.6
Air connection		G ½
Hose dimension (Ø inside)	inch	½
	mm	13
Weight at standard lift and K min	lbs	287	302
	kg	130	137
Chain dimension	mm	7 x 21
Weight of 1 m chain	lbs	2
	kg	1
Standard lift	ft	10
	m	3
Length of control at standard lift	ft	6.6
	m	2
Sound level at full load - lifting¹	dB(A)	76
Sound level at full load - lowering¹	dB(A)	78
Sound level at full load - trolley dB(A)¹	dB(A)	80

1) Measured at 1 m distance acc. to DIN 45635 part 20

Dimensions

		BBH 1000-1	BBH 2000-1
A	inch	13.1
	mm	332
B	inch	6.4	8.7
	mm	163	220
b min.	inch	3.5
	mm	90
b max.	inch	12.2
	mm	310
C	inch	7.2
	mm	182
E	inch	7.7
	mm	195
F	inch	3.7
	mm	95
G	inch	6.3
	mm	159
H	inch	15.3	17.2
	mm	388	438
J	inch	7.6	8.7
	mm	192	220
K min.	inch	17.1	16.1
	mm	435	410
K max.	inch	43.3
	mm	1100
L	inch	-
	mm	-
M	inch	1.1
	mm	28
N	inch	9.8
	mm	250
P	inch	2.8
	mm	70
R	inch	4.6
	mm	116
t max.	inch	1.2
	mm	30

Chain box dimensions

Chain box					max. lift [ft]	max. lift [m]	max. lift [ft]	max. lift [m]
Type		x	y	z	BBH 1000-1		BBH 2000-1
05	inch	12.32	8.86	24.88	42.65	13	19.69	6
	mm	313	225	632
06	inch	13.86	9.72	27.84	72.18	22	36.09	11
	mm	352	247	707
07	inch	15.39	10.67	30.79	104.99	32	52.49	16
	mm	391	271	782
08	inch	17.44	11.89	34.72	167.32	51	82.02	25
	mm	443	302	882
09	inch	18.97	12.80	37.68	219.82	67	108.27	33
	mm	482	325	957

Issue: 27.03.2017

Type		BBH 1000-2	BBH 2000-2
Air pressure	psi	87
	bar	6
Carrying capacity	mt	1.1	2.2
Number of hooks		2
Number of chain strands		2	4
Engine output hoist	kW	0.7
Engine output trolley	kW	0.2
Lifting speed at full load	ft/min	12.1	5.6
	m/min	3.7	1.7
Lifting speed without load	ft/min	24.6	11.5
	m/min	7.5	3.5
Lowering speed at full load	ft/min	32.8	16.4
	m/min	10	5
Air consumption at full load - lifting	cfm	49.5
	m³/min	1.4
Air consumption at full load - lowering	cfm	42.4
	m³/min	1.2
Air consumption at full load - trolley¹	cfm	21.2
	m³/min	0.6
Air connection		G ½
Hose dimension (Ø inside)	inch	½
	mm	13
Weight at standard lift and K min	lbs	302	328
	kg	137	149
Chain dimension	mm	7 x 21
Weight of 1 m chain	lbs	2
	kg	1
Standard lift	ft	10
	m	3
Length of control at standard lift	ft	6.6
	m	2
Sound level at full load - lifting¹	dB(A)	76
Sound level at full load - lowering¹	dB(A)	78
Sound level at full load - trolley dB(A)	dB(A)	80

1) Measured at 1 m distance acc. to DIN 45635 part 20

Dimensions

		BBH 1000-2	BBH 2000-2
A	inch	13.1
	mm	332
B	inch	6.4	8.7
	mm	163	220
b min.	inch	3.5
	mm	90
b max.	inch	12.2
	mm	310
C	inch	7.2
	mm	182
E	inch	14.7	13.6
	mm	373	346
F	inch	3.7
	mm	95
G	inch	6.3
	mm	159
H	inch	15.3	17.2
	mm	388	438
J	inch	7.6	8.7
	mm	192	220
K min.	inch	10.2
	mm	260
K max.	inch	51.2
	mm	1300
L	inch	6.9	5.9
	mm	175	150
M	inch	1.1
	mm	28
N	inch	9.8
	mm	250
P	inch	2.8
	mm	70
R	inch	4.6
	mm	116
t max.	inch	1.2
	mm	30

Chain box dimensions

Chain box					max. lift [ft]	max. lift [m]	max. lift [ft]	max. lift [m]
Type		x	y	z	BBH 1000-2		BBH 2000-2
05	inch	12.32	8.86	24.88	19.69	6	9.84	3
	mm	313	225	632
06	inch	13.86	9.72	27.84	36.09	11	16.40	5
	mm	352	247	707
07	inch	15.39	10.67	30.79	52.49	16	26.25	8
	mm	391	271	782
08	inch	17.44	11.89	34.72	82.02	25	39.37	12
	mm	443	302	882
09	inch	18.97	12.80	37.68	108.27	33	52.49	16
	mm	482	325	957

Issue: 27.03.2017

JDN Controls

JDN Air Hoists and Cranes are available with various controls to suit your special necessities.

Operating Convenience via Radio Control

The innovation: Compact receiver JDN-RC standardises hoist and crane control.

JDN has developed a new concept for controlling hoists and crane systems. Most advantageous is the new JDN receiver with it’s solid and extreme compact design.

Rope Control

Universally applicable for any control length

This control enables a sensitive starting and stopping. Lifting and lowering speeds are infinitely variable. The rope control is available for all PROFI hoists up to 25 t carrying capacity. The PROFI 37 TI, 50 TI and 100 TI are fitted with a pull chain instead of a cord.

FI-Control

Sensitive control, very easy handling

This FI-Control allows very sensitive regulation of the speeds. Its handling is very easy and comfortable due to the ergonomic design of the synthetic housing. The use of non-rusting materials allows the application in areas with aggressive substances in the atmosphere. The control hoses are enclosed in an outer sheath which protects them from ambient influences.

E-Control

Low maintenance, corrosion-proof

The very robust brass valve distinguishes the E-control. The low weight and the praxis-orientated design result in an easy handling. Sensitive speed control is not possible.

F-Control

Available for multi-function use

The F-control consists of unbreakable synthetic material resistant to ambient influences. The ergonomically designed housing enables a good handling. Up to 18 different control functions can be integrated as for example key switch, double stage travelling speed or simultaneous control of several motors. As a special extra the F-control can also be delivered with infinitely variable control of hoisting and travelling speeds.

Controls for JDN Air Hoists M Series

DS control

The operating air is connected to the hand control valve. A built-in pressure regulator prevents to overload the hoist in case of inadmissably high pressure. The motor connection housing of the DS control has an oiler that stops automatically the oil flow when the hoist comes to a standstill.
Another advantage: the oiler is situated directly at the motor. The operating air gets immediately to the motor when the hand lever is actuated. The hand lever is spring loaded and returns automatically to zero position. This forced release serves at the same time as an emergency stop. The control is for two-hand operation. The DS control is available for all air hoists of the "B" and "M" series.

PS Control

The PS control is for single hand use. It operates indirectly according to the ventilation principle. The operating air is connected to the control valve of the motor. The control pistons of the motor are actuated by the push buttons of the hand control. The push buttons automatically return to zero position. In the control valve of the motor is a pressure regulator which protects the hoist from inadmissably high pressure. The integrated oiler provides the necessary lubrication. The PS controls are available for the air hoists M 63 D, in EC version with emergency stop as standard.